How to improve the utilization rate of the pipe cutting machine.

The principle of the pipe-cutting machine is that through the cooperation of computer and hydraulic pressure, the electrical system controls the movement direction of the oil circuit of the hydraulic system, and pushes the carriage to move back and forth in a straight line. The microcomputer will walk according to the user's self-programmed tool path. During the round-trip motion, the signal detected from the carriage limit is used as the basis to control and change the oil path movement, to achieve the expected tool path. It is widely used for automatic pipe opening of stainless steel pipe cutting and chamfering in the handle industry. It can be placed in stainless steel pipes and seamless steel pipes with a length of ∮ 25 or less and a length of 6 meters. For automatic feeding, cutting, and chamfering processes, one person manages multiple machines, reducing labor intensity and saving personnel. So, how to improve the utilization rate of the pipe-cutting machine?

The pipe-cutting machine can automatically clamp, feed, feed, set size, stop at a fixed number, and measure work. The main circuit of the machine adopts PLC programmable logic controller to work. Automatic feeding, clamping, and cutting system, accurate and fast feeding, can cut 10-50 times per minute. The counter can set the number of cutting materials, and it will automatically stop after cutting materials. There is no need for manual operation at all, higher mechatronics, and even one person can operate multiple units, reducing the number of employees. The total counter counts the workload records for a day. The total pressure, front, back and pressure can be adjusted steplessly to ensure that the workpiece will not be pinched and deformed. The servo pipe cutting machine is used, and the cutting length accuracy is guaranteed to be within plus or minus 0.05mm (the error is mainly generated on the steel pipe and the tool). ), the cut is glossy without burrs.

When the pipe-cutting machine is operating, the workpiece does not rotate, the noise is low, and the efficiency is high. However, when the pipe cutting pipe diameter is large, the saw blade knife increases with the increase of the pipe diameter, and the cutting material faces the surface such as center skewness and parallelism. The quality will be worse, and the material will be lost during machining. Especially when cutting the blank, there is always a small piece of flaky front blank on one side, which not only affects the positioning of the next process but also may scratch the hand. In response to these problems, our company has continuously made new transformations to better improve the utilization rate of the automatic pipe-cutting machine, save raw materials and a lot of labor, and reduce costs.

Pipe-cutting machines are used more and more frequently in daily production. It can be seen that the advantages of the use of pipe cutting machines occupy the main position. When the lathe pipe cutting machine is operating, the workpiece rotates, and the cutting material faces the surface such as center skew and parallelism. The quality can reach the most ideal state, but the cutting efficiency is low, the noise is particularly loud, the chips are long and difficult to break, and the tool life is short.